Skiving Roller Burnishing Machine

1.CNC Deep Hole Skiving Roller Burnishing Machine -- DSBK-100 DSBK-200Application:The CNC skiving roller burnishing machine is newly developed by our company. This machine has the smart and simple CNC operation system with high efficiency and stable performance,Website:http://www.cntwmachine.cc, the configuration design is uniform, artistic and clean, using the environmental protection measures against oil splash and leakage.Features:●When processing, the workpiece is fixed and the tool is rotated. Adopting the combined technology of skiving and roller burnishing, the machine gives a good solution for the severe deviation in rough processing of hot roller steel tube, and the inferior straightness in fine processing of cold drawn steel tube. It is mainly used for the compound process of boring and roller burnishing for hydraulic cylinder parts. ●The hole tolerance is up to IT7-8, the surface roughness is up to Ra 0.2-0.4 µm. Its processing efficiency is 10 times of the traditional boring technology and 20 times of ordinary honing machines. The traditional technology usually includes four independent steps in order: rough boring-semi fine boring-floating boring-roller burnishing, which is inefficient and needs a long time. ●This machine is assembled with automated flexible tools control module, using the specialized Korean pneumatic and Germany hydraulic tools system, the stock removal within 0.2-8mm is available to be processed. ●The series machines adopt Germany Siemens 808 CNC system, the spindle box is driven by AC variable frequency motor, with stepless speed regulating, and using spindle bearing with a high rotary precision. ●Feeding box is driven by AC servo motor, with stepless speed regulating. The bed body adopts high quality cast iron, the double track ensures the good rigidity and excellent guiding, with protection structure around. ●The machine is equipped with the automatic chips removal, magnetic separator and paper filter, filtering precision up to 20µm, the coolant can be cleanly recycled and reutilized.Specification Unit DSBK-100 TGK20DSBK-200 Boring dia. rangemmΦ35-Φ150Φ40-Φ200Processing depth rangem1-121-12Machine guideway widthmm500650Spindle center heightmm300350The spindle speed range, gradesr/min5-1200 (stepless)120-1000 (4-shift, stepless)Main motor powerkw3030/60  (variable frequency)Feed speed rangemm/min5-3000 (stepless)5-3000 (stepless)Feed carriage rapid moving speedm/min3/63/6Workpiece clamping diameter rangemmΦ40-Φ150Φ40-Φ300The feed motorNm2736Cooling pump motor powerkw5.5 (two group)5.5 (three group)The hydraulic pump motor powerkw/1.5kw, n=1440r/minCooling system rated pressureMPa2.52.5The cooling system flowL/min200, 200 (two group)100, 200, 200 (three group)Air pressureMPa≥0.4≥0.4CNC systemSIEMENS CNC system2.CNC Deep Hole Skiving Roller Burnishing Machine -- DSBK-250 DSBK-360Application:The CNC skiving roller burnishing machine is newly developed by our company. This machine has the smart and simple CNC operation system with high efficiency and stable performance, the configuration design is uniform, artistic and clean, using the environmental protection measures against oil splash and leakage.Features:●When processing, the workpiece is fixed and the tool is rotated. Adopting the combined technology of skiving and roller burnishing, the machine gives a good solution for the severe deviation in rough processing of hot roller steel tube, and the inferior straightness in fine processing of cold drawn steel tube. It is mainly used for the compound process of boring and roller burnishing for hydraulic cylinder parts. ●The hole tolerance is up to IT7-8, the surface roughness is up to Ra 0.2-0.4 µm. Its processing efficiency is 10 times of the traditional boring technology and 20 times of ordinary honing machines. The traditional technology usually includes four independent steps in order: rough boring-semi fine boring-floating boring-roller burnishing, which is inefficient and needs a long time. ●This machine is assembled with automated flexible tools control module, using the specialized Korean pneumatic and Germany hydraulic tools system, the stock removal within 0.2-8mm is available to be processed. ●The series machines adopt Germany Siemens 808 CNC system, the spindle box is driven by AC variable frequency motor, with stepless speed regulating, and using spindle bearing with a high rotary precision. ●Feeding box is driven by AC servo motor, with stepless speed regulating. The bed body adopts high quality cast iron, the double track ensures the good rigidity and excellent guiding, with protection structure around. ●The machine is equipped with the automatic chips removal, magnetic separator and paper filter, filtering precision up to 20µm, the coolant can be cleanly recycled and reutilized.Specification Unit DSBK-250 DSBK-360 Boring dia. rangemmΦ40-Φ250Φ60-Φ360Processing depth rangemm1000-120001000-12000Machine guideway widthmm650650/800Spindle center heightmm350450The spindle speed range, gradesr/min120-1000 (4 shifts stepless)60-1000 (4 shifts, stepless)Main motor powerkw30/60  (variable frequency)60/75 (variable frequency)Feed speed rangemm/min5-3000 (stepless)5-3000 (stepless)Feed carriage rapid moving speedmm/min3000/60003000/6000Workpiece clamping diameter rangemmΦ40-Φ350Φ120-Φ450The feed motor torqueN.m3648Cooling pump motorkw5.5 (three group)7.5 (three group)The hydraulic pump motorkw1.5kw, 1440r/min1.5kw, 1440r/minCooling system rated pressureMPa2.52.5The cooling system flowL/min100, 200, 200 (three group)200, 200, 200 (three group)Air pressureMPa≥0.4≥0.4CNC systemSIEMENS CNC system3.CNC Deep Hole Skiving Roller Burnishing Machine -- DSBK-500 DSBK-630Application:The CNC skiving roller burnishing machine is newly developed by our company. This machine has the smart and simple CNC operation system with high efficiency and stable performance, the configuration design is uniform, artistic and clean, using the environmental protection measures against oil splash and leakage.Features:●The series heavy duty skiving roller burnishing machine adopts the processing way of the workpiece rotating and the tool feeding, it can also use the way of workpiece fixing and tools rotating and feeding. ●The machine can perform skiving and roller-burnishing of inner hole the one-off processing achieves the simple operation and the higher precision. ●It has the high processing efficiency and stable performance. The productivity is 5 or 10 times of the traditional deep hole boring machine. The high intelligent level and the easy operation of the digital control make the machine in a stable running when production. ●The series heavy duty skiving roller burnishing machine is equipped with Siemens CNC system, the spindle box is driven by AC variable frequency motor with stepless speed regulation. ●The spindle uses the high precision bearing spindle which has a high rotary precision.The feeding box uses AC servo motor with stepless speed regulation. The feed system adopts gear-rack transmission, which has the good rigidity and ensures the stable and accuracy feeding of the spindle box. ●The bed body uses high quality cast iron and the double rectangle flat guideway keeping the machine with the integrated rigidity. The protection design is also used around the machine. ●The special clamping device with hydraulic self-centering keeps the workpiece in a stable status during high speed processing. ●The machine is equipped with automatic chips removal device, cooling device and magnetic separator, which ensures the cooling liquid is kept clean in the recycled use.Specifications Units DSBK-500 DSBK-630 Boring dia. rangemmΦ120-Φ500Φ120-Φ630Boring depth rangemm1000-120001000-12000The width of guidewaymm800800Spindle center heightmm625625Spindle speed change ranger/min5-1000 (4 shifts, stepless)60-1000 (4 shifts, stepless)Main motor powerkw75/110 (variable frequency)75/110 (variable frequency)Feed speed rangemm/min5-3000 (stepless)5-3000(stepless)Feed carriage rapid moving speedmm/min3000/60003000/6000Workpiece clamping diameter rangemmΦ120-Φ550Φ120-Φ550Feed motorNm5050Cooling pump motor powerkw7.5 (three groups)7.5(three groups)Hydraulic pump motor powerkw1.5kw, 1440rpm1.5kw, 1440rpmCooling system rated pressureMPa2.52.5Cooling system flowL/min300(three groups)300(three groups)Air pressureMPa≥0.4≥0.4Control systemSIEMENS 828SIEMENS 828